ABB launches IE6 Hyper-Efficiency motor certified to ATEX/IECEx for hazardous zones 1 and 2; up to 60% lower energy losses.

Boost Efficiency & Reduce Costs with ABB’s IE5 Synchronous Reluctance Motors | ABB

WORLD-LEADING EFFICIENCY, NOW FOR HAZARDOUS AREAS

ABB is the world’s first manufacturer to offer an IE6 Hyper‑Efficiency motor certified to ATEX and IECEx requirements for use in hazardous areas. The new IE6 motor, based on ABB’s magnet- and rare earth- free synchronous reluctance (SynRM) technology, offers up to 60 percent lower energy losses than the IE3 induction motors commonly used in Zones 1 and 2. This enables operators to realize a major boost in energy efficiency and avoided carbon emissions in industries where gas, vapor or dust might be present, such as chemicals, marine, oil & gas, pharmaceuticals and food & beverage.

The motors can also help industrial users specify a more cost-effective installation. For example, in Zone 1, the cooler running design could allow the use of an increased safety motor (Ex ec

Ex eb) where a flameproof motor with a special enclosure would traditionally be required, offering a flexible alternative within the category of hazardous area motors.

In Zone 2, the improved loadability of SynRM motors is an important factor, as it enables more power to be delivered from the same size as an equivalent induction motor. This allows users to select smaller, lower-cost industrial motors for hazardous areas while maintaining performance and safety compliance, particularly when using IECEx motors or ATEX certified motors in less demanding hazardous zones.

ABB’s IE6 SynRM Increased Safety motors, designed for Hyper-Efficiency and reliable performance in hazardous environments.

Explore the key features and benefits

Discover our digital tools and software designed to support IEC Low Voltage Motors. From selection to performance optimization, these solutions simplify your workflow and boost efficiency at every stage.

Streamline your project planning with ABB GoSelect, your one-stop tool to choose, configure, and validate motors and drives. From sizing and efficiency checks to harmonic compliance, everything you need is in one convenient, easy-to-use platform.

An online tool that helps you to find the optimal electrical motor for any MEPS worldwide. It also help you to compute the cost of ownership of different motors and get fast access to marketing documents and drawings, test reports and data sheets.

Scan the QR code to access 24

7 self-servicesABB Access, helps you easily find up-to-date product online data. It also provides easy access to documentation and manuals. If you happen to experience issues with your ABB product, this can be quickly and easily reported online to reach expert support from ABB.

ABB Ability™ Smart Sensor for motors

The ABB Ability™ Smart Sensor converts traditional motors into smart, wirelessly connected devices. It is attached to the frame of the motor; no wiring or machining is needed. Using algorithms, based on ABB’s decades of motor expertise, the ABB Ability™ Smart Sensor relays information about the motor’s operation and health via a Bluetooth-gateway or smartphone to a secure server.

ABB EcoSolutions provides enhanced transparency on the environmental impact across product lifecycle from inception through to disposal.

Designed for high recyclability and manufactured with sustainably sourced materials.

Made with processes that are designed to avoid waste.

Designed to increase resource and process efficiency while in use, be upgradable and optimize the lifetime of equipment and facilities.

Provided with instructions for responsible end-life treatment.

ABB is first in world to offer a magnet-free IE6 motor for hazardous areas

ABB is the world’s first manufacturer to offer an IE6 Hyper‑Efficiency motor certified to ATEX and IECEx requirements for use in hazardous areas. The new IE6 Increased safety motor, based on ABB’s magnet- and rare earth- free synchronous reluctance (SynRM) technology, offers up to 60 percent lower energy losses than the IE3 induction motors commonly used in Zones 1 and 2.

ABB expands IE5 SynRM motor range to enable Ultra-Premium efficiency in more applications than ever

ABB has expanded its IE5 SynRM motor portfolio with three smaller frame sizes (90, 100, 112), now covering 0.75 kW to 450 kW. This gives customers the broadest range of magnet- and rare earth-free motors to boost efficiency, reliability, and sustainability across even more applications.

IE5 SynRM Increased Safety motors, a game changer

ABB has extended its award-winning IE5 SynRM (synchronous reluctance motor) series with a brand-new addition: the IE5 SynRM Increased Safety motor. In a world-first, customers operating in hazardous area industries can now ensure safety and boost their energy efficiency.

Safety is critical in this industry, especially for applications in potentially explosive environments. Introducing the new IE5 SynRM Increased Safety motors represents a game changer, giving chemical manufacturers access to the most energy-efficient motor and drive technology.

Reaching IE5 efficiency with magnet-free motors

Synchronous reluctance motors (SynRM) are quickly becoming the technology of choice for achieving IE5 efficiency. Read the white paper to find out how magnet-free motors and variable speed drives are making a difference.

Energy efficiency opportunities in chemical manufacturing

The chemical industry is an integral part of our daily lives, producing chemicals that many other industries and processes rely on. As ever more advanced modes of production are developed, and the demand for products continues to grow, improving the energy efficiency of chemical production applications is a vital step in the continuing push towards a sustainable future for all.

ABB Motion Services helps you maximize uptime, extend product lifetime, enhance performance and boost energy efficiency of your motors, generators and drives.