German SME offers simulation-based design of customised ultrasonic actuators, converters, and generators in Germany; shortens development cycles dramatically

Customised and Simulation-based Design of Ultrasonic Actuators and Ultrasonic Generators | Enterprise Europe Network

Term of Validity: 4 September 2026 - 4 September 2027

Summary - Profile Type - Technology offer - POD Reference - TODE20260904006 - Term of Validity - 4 September 2026 - 4 September 2027 - Company’s Country - Germany - Type of partnership - Commercial agreement with technical assistance - Research and development cooperation agreement - Targeted Countries - All countries General information - Short Summary - A small German enterprise specialised in the system development and optimisation of ultrasonic and piezoelectric technologies offers its expertise in the design of - converters, bonded ultrasonic transducers, - sonotrodes, boosters, special solutions and - electrical control units In addition, the company offers a sophisticated and highly flexible ultrasonic generator to support ultrasonic system and process development in R&D labsites and for medical and industrial applications. - Full Description - Industrial companies developing innovative ultrasonic products or manufacturing processes can benefit from an independent engineering partner providing simulation-based development, optimisation and validation of customised ultrasonic and piezoelectric systems. The German SME has more than 25 years of experience in developing application-specific ultrasonic solutions for industrial and research customers. Its interdisciplinary expertise combines analytical modelling, finite element simulation (FEM), prototype development and advanced laboratory measurements to minimise technical risks and shorten development cycles. The company supports the complete development process from feasibility studies and proof-of-concept demonstrators to validated functional prototypes and optimisation of existing products. Development activities cover piezoelectric actuators and sensors, ultrasonic converters, sonotrodes, complete ultrasonic systems, electronic control units and ultrasonic generators. Advanced laboratory facilities enable comprehensive electrical, mechanical and acoustic characterisation using laser Doppler vibrometry, impedance analysis, resonance measurements and digital signal analysis. Simulation models are systematically validated by measurements, ensuring reliable transfer into industrial applications. Typical services include: • simulation-based design of piezoelectric actuators and sensors • development and optimisation of ultrasonic converters, sonotrodes and complete ultrasonic systems • customised ultrasonic generators and control electronics • FEM simulation and mechatronic system modelling • feasibility studies and prototype development • optimisation of existing ultrasonic equipment and manufacturing processes • advanced measurements and experimental validation. The company has developed its own modular ultrasonic generator platform that can be rapidly adapted to customer-specific applications and integrated into prototype systems. The expertise is applicable to medical technology, ultrasonic welding, ultrasonic-assisted manufacturing, liquid processing, atomisation, cleaning, non-destructive testing, sensor technology, additive manufacturing and others. The company is seeking industrial partners interested in customised development projects, optimisation of existing ultrasonic systems or joint development of innovative ultrasonic applications under commercial agreements with technical assistance or collaborative R&D projects. - Advantages and Innovations - The offered technology combines model-based engineering, advanced simulation and experimental validation within one integrated development workflow. This enables industrial partners to reduce technical risks, shorten development times and improve the performance and reliability of ultrasonic products and processes. Unlike suppliers of standard ultrasonic components, the company develops application-specific solutions tailored to customer requirements. Expertise covers the complete ultrasonic system including mechanics, piezoelectric transducers, sonotrodes, electronics and control algorithms. Particular strengths include: • more than 25 years of specialised ultrasonic engineering • integrated simulation, prototype development and laboratory validation • optimisation of complete ultrasonic systems rather than individual components • advanced measurement capabilities including laser Doppler vibrometry and impedance analysis • rapid proof-of-concept development for innovative applications • technology-independent engineering focused on the technically best solution. This combination allows partners to validate innovative ideas at an early stage, improve existing products and efficiently transfer new ultrasonic technologies into industrial practice. - Stage of Development - Already on the market - Sustainable Development Goals - Goal 9: Industry, Innovation and Infrastructure - IPR status - Secret know-how Partner Sought - Expected Role of a Partner - The company is looking for industrial manufacturers, SMEs and research organisations facing challenging development tasks in piezoelectric or ultrasonic technology. Potential partners should require customised development, optimisation or validation of ultrasonic products, manufacturing processes or sensor systems. Cooperation is envisaged under commercial agreements with technical assistance, technical cooperation agreements or collaborative R&D projects. Partners may also seek support for feasibility studies, prototype development, simulation, experimental validation or optimisation of existing ultrasonic systems. - Type and Size of Partner - Big company - SME <=10 - University - R&D Institution - Other - SME 11-49 - SME 50 - 249 - Type of partnership - Commercial agreement with technical assistance - Research and development cooperation agreement Dissemination - Technology keywords - 02002008 - Jointing (soldering, welding, sticking) - 03001001 - Cleaning Technology - 01002002 - 3D printing - 02002010 - Machining (turning, drilling, moulding, planing, cutting) - 05003001 - Vibration and Acoustic engineering - Market keywords - 05004006 - Surgical instrumentation and equipment - 09003001 - Engineering services - 08002002 - Industrial measurement and sensing equipment - 08002003 - Process control equipment and systems - 05004001 - Electromedical and medical equipment - Targeted countries - All countries